Super-systems 9130 Series User Manual

SINGLE-LOOP PROGRAMMABLE TEMPERATURE CONTROLLER SERIES 9130 OPERATIONS MANUAL Super Systems Inc. 7205 Edington Drive Cincinnati, OH 45

Series 9130 Operations Manual Rev - 9 Dimensional Drawings SERIES 9130 Controller Dimensions 24V DC Power Supply Dimensions

Series 9130 Operations Manual Rev - 99 Temperature Value Column Atmosphere Value Column Option Value Column NO-OP N/A N

Series 9130 Operations Manual Rev - 100 Temperature Value Column Atmosphere Value Column Option Value Column RAMP Temperature

Series 9130 Operations Manual Rev - 101 Temperature Value Column Atmosphere Value Column Option Value Column SET_GEN_FLOW Multi

Series 9130 Operations Manual Rev - 102 Temperature Value Column Atmosphere Value Column Option Value Column TC_CHK Source

Series 9130 Operations Manual Rev - 103 Temperature Value Column Atmosphere Value Column Option Value Column Z_SETPT Temperatu

Series 9130 Operations Manual Rev - 104 Wait When using the option wait with a set point Opcode, the recipe will not advance to t

Series 9130 Operations Manual Rev - 105 Wait Up When using the option wait up with a set point opcode, the recipe will not advanc

Series 9130 Operations Manual Rev - 106 Wait Down When using the option wait down with a set point opcode, the recipe will not ad

Series 9130 Operations Manual Rev - 107 Wait in a Guaranteed Soak During a guaranteed soak in a recipe the timer will continue to

Series 9130 Operations Manual Rev - 108 Guarantee High Assignment An opcode with a GH prefix stands for guarantee high. During a

Series 9130 Operations Manual Rev - 10 3.5” Operator Interface Cutout dimensions 5.7” Operator Interface Cutout dimensions 1

Series 9130 Operations Manual Rev - 109 Guarantee Low Assignment An opcode with a GL prefix stands for guarantee low. During a r

Series 9130 Operations Manual Rev - 110 Chapter 5 – Applications Information Default Values SERIES 9130 Factory defaults Jun

Series 9130 Operations Manual Rev - 111 Parameter Default Factory Setting Customer Setting Setpoint lower limit, all -9999 Setpo

Series 9130 Operations Manual Rev - 112 Parameter Default Factory Setting Customer Setting Analog Output 1 Assignment Loop 1

Series 9130 Operations Manual Rev - 113 Sample Event Assignments Events can be assigned to cycle any relay on and off. In the ex

Series 9130 Operations Manual Rev - 114 Synchronization will pull all Log Data, Chart Templates, Notes, and Devices that were ente

Series 9130 Operations Manual Rev - 115 Flash Card Synchronization When synchronizing from a flash card, the flash card needs to

Series 9130 Operations Manual Rev - 116 on the local computer and wishes to update the chart files on the touch screen without hav

Series 9130 Operations Manual Rev - 117 Slave Instrument Mapping The following tables can be used as a reference for retrieving in

Series 9130 Operations Manual Rev - 118 Controller Source Location Write Register Read Scale Write Scale Description UDC 3300’s 1

Series 9130 Operations Manual Rev - 11 Wiring Wiring to the SERIES 9130 eSPP’s operator interface can be done using 232 or 485 t

Series 9130 Operations Manual Rev - 119 Controller Source Location Write Register Read Scale Write Scale Description Eurotherm 240

Series 9130 Operations Manual Rev - 120 Controller Source Location Write Register Read Scale Write Scale Description Series 9200

Series 9130 Operations Manual Rev - 121 Controller Source Location Write Register Read Scale Write Scale Description Dualpro Loop

Series 9130 Operations Manual Rev - 122 Carbpro 3.0 Slave 9 46 1 1 Temperature Controller Actual (MMI Mode) 3 18 1 1 Temperature

Series 9130 Operations Manual Rev - 123 Controller Source Location Write Register Read Scale Write Scale Description Eurotherm Loo

Series 9130 Operations Manual Rev - 124 Controller Source Location Write Register Read Scale Write Scale Description SSi 7SL Limit

Series 9130 Operations Manual Rev - 125 Controller Source Location Write Register Read Scale Write Scale Description Yoko UP750/55

Series 9130 Operations Manual Rev - 126 Controller Source Location Write Register Read Scale Write Scale Description Dualpro Event

Series 9130 Operations Manual Rev - 127 Controller Source Location Write Register Read Scale Write Scale Description PLC5DF1 10 11

Series 9130 Operations Manual Rev - 128 Sample 9130 Configuration Revision Revision 1.02 PID Loop 1 Setup Prop Band (0 for

Series 9130 Operations Manual Rev - 12 Pin Out 9130 Pin Out A wiring diagram of the SERIES 9130 controller can be found in App

Series 9130 Operations Manual Rev - 129 Reset 0.32 Rate 0.30 Mode Dual Reverse Integral Preset 0 Cycl

Series 9130 Operations Manual Rev - 130 TC 23 TC 24 Port Setup Host 232 Baud 19200 Host 232 Mode Modbus/DF1 Master Hos

Series 9130 Operations Manual Rev - 131 Zone 2 Assignment Temp Instrument Loop 1 Temp Zone Number 0 Default Zone Offset, t

Series 9130 Operations Manual Rev - 132 Date and Time invalid Default Hold Time 90 Clear events/end of recipe yes Wait

Series 9130 Operations Manual Rev - 133 Relay 6 event 3 Relay 7 alarm 1 Relay 8 alarm 2 Input 1 Setup Input T

Series 9130 Operations Manual Rev - 134 Input Offset 0 Trip Point 1 Setpoint 0 Trip Point 1 Force Value 0 Trip Point 1

Series 9130 Operations Manual Rev - 135 Event for Program Run -1 Event for Program Reset -1 Event 0 Event 1 Event 2 Event 3

Series 9130 Operations Manual Rev - 136 Vac 12 0 mV 13 0 Vac 13 0 mV 14 0 Vac 14 0 mV 15

Series 9130 Operations Manual Rev - 137 mV 1 0 Vac 1 0 mV 2 0 Vac 2 0 mV 3 0 Vac 3

Series 9130 Operations Manual Rev - 138 mV 23 0 Vac 23 0 mV 24 0 Vac 24 0 mV 25 0 Vac 25

Series 9130 Operations Manual Rev - 13 The following table shows the ancillary items and their part numbers. Part Part Number 3.5

Series 9130 Operations Manual Rev - 139 Vac 11 0 mV 12 0 Vac 12 0 mV 13 0 Vac 13 0 mV 14

Series 9130 Operations Manual Rev - 140 Curve Type none Control Range 0 mV 1 0 Vac 1 0 mV 2 0

Series 9130 Operations Manual Rev - 141 mV 22 0 Vac 22 0 mV 23 0 Vac 23 0 mV 24 0 Vac 24

Series 9130 Operations Manual Rev - 142 Vac 10 0 mV 11 0 Vac 11 0 mV 12 0 Vac 12 0 mV 13

Series 9130 Operations Manual Rev - 143 Vac 32 0 Alternate PID 1 Setup Prop Band (0 for On/Off) 4.0 Reset 0.10 R

Series 9130 Operations Manual Rev - 144 Prop Band (0 for On/Off) 4.0 Reset 0.10 Rate 0.00 Integral Preset 0

Series 9130 Operations Manual Rev - 145 Rate 0.00 Integral Preset 0 High Limit 100 Low Limit -100 Alterna

Series 9130 Operations Manual Rev - 146 High Limit 100 Low Limit -100 Alternate PID 20 Setup Prop Band (0 for On/Off)

Series 9130 Operations Manual Rev - 147 Analog Input 1 Setup Input type 0 K Input type 1 B Input type 2 B Input

Series 9130 Operations Manual Rev - 148 Input type 1 B Input type 2 B Input 0 Correction not used Input 1 Correcti

Series 9130 Operations Manual Rev - 14 !laptop needs to be operating a WINDOWS 98® or higher with Internet Explorer. The default I

Series 9130 Operations Manual Rev - 149 Input 31 0.0 Input 32 0.0 Input 33 0.0 Input 34 0.0 Input 35

Series 9130 Operations Manual Rev - 150 Input 34 Correction not used Input 35 Correction not used Input 36 Correction

Series 9130 Operations Manual Rev - 151 Curve 2: Point 2 Offset 0.000 Curve 2: Point 3 Temp 800 Curve 2: Point 3 Offset

Series 9130 Operations Manual Rev - 152 Instrument 1 Register Read 3 0 Instrument 1 Count 3 0 Instrument 1 Storage 3 0 Inst

Series 9130 Operations Manual Rev - 153 Instrument 3 Storage 1 12 Instrument 3 Register Read 2 900 Instrument 3 Count 2 2 I

Series 9130 Operations Manual Rev - 154 Instrument 4 Output In Scale 0 Instrument 4 Output Out Scale 0 Instrument 5 Register Rea

Series 9130 Operations Manual Rev - 155 Instrument 6 SP In Scale 0 Instrument 6 SP Out Scale 0 Instrument 6 Output Memory 0 Ins

Series 9130 Operations Manual Rev - 156 Instrument 8 PV In Scale 0 Instrument 8 PV Out Scale 0 Instrument 8 SP Memory 0 Instr

Series 9130 Operations Manual Rev - 157 Instrument 10 Count 4 0 Instrument 10 Storage 4 0 Instrument 10 PV Memory 0 Instrument

Series 9130 Operations Manual Rev - 158 Instrument 12 Register Read 3 0 Instrument 12 Count 3 0 Instrument 12 Storage 3 0 Inst

Series 9130 Operations Manual Rev - 15  The Recipe button will switch to the Program Display. This is a companion display to th

Series 9130 Operations Manual Rev - 159 Instrument 14 Storage 1 0 Instrument 14 Register Read 2 0 Instrument 14 Count 2 0 Inst

Series 9130 Operations Manual Rev - 160 Instrument 15 Output In Scale 0 Instrument 15 Output Out Scale 0 Instrument 16 Register

Series 9130 Operations Manual Rev - 161 Block Write 4 Data Start 0 Block Write 4 Data Target 0 Block Write 4 Count 0 Block W

Series 9130 Operations Manual Rev - 162 Block Write 13 Interval 0 Block Write 13 Data Start 0 Block Write 13 Data Target 0 Bl

Series 9130 Operations Manual Rev - 163 IP Address 5 Port 0 IP Address 6 Octet 1 0 IP Address 6 Octet 2 0 IP Address 6 Oc

Series 9130 Operations Manual Rev - 164 IP Address 14 Octet 4 0 IP Address 14 Port 0 IP Address 15 Octet 1 0 IP Address 1

Series 9130 Operations Manual Rev - 165 Curve 1: Point 6 Offset -6.000 Curve 2: Point 7 Temp 9999 Curve 2: Point 7 Offset

Series 9130 Operations Manual Rev - 166 Sample 9130 Recipe

Series 9130 Operations Manual Rev - 167 9130 Analog Input Board Jumper Settings The 9130 analog input boards are initially set up

Series 9130 Operations Manual Rev - 168 7. Re-insert the analog input board 8. Replace the cover on the 9130 instrument 9. Re-

Series 9130 Operations Manual Rev - 16 The left-pointing green arrow button - - will move the chart’s view backward in time by t

Series 9130 Operations Manual Rev - 169 Appendix A – Wiring Diagram of SERIES 9130: RS-232 or RS-485 SERIES 9130 Temperature Cont

Series 9130 Operations Manual Rev - 170 SERIES 9130 Temperature Control with RS-232 Comms Wiring Diagram Sheet 2

Series 9130 Operations Manual Rev - 171 SERIES 9130 Temperature Control with RS-485 Comms Wiring Diagram Sheet 1

Series 9130 Operations Manual Rev - 172 SERIES 9130 Temperature Control with RS-485 Comms Wiring Diagram Sheet 2

Series 9130 Operations Manual Rev - 173 Revision History Rev. Description Date MCO # - Initial Release 06-28-2011 2090

Series 9130 Operations Manual Rev - 17 The Data option will show the trend data as a data grid instead of the trend lines on a cha

Series 9130 Operations Manual Rev - 18  The Load button allows the operator to enter the recipe number to be run and to view the

Series 9130 Operations Manual Rev - 1 Table of Contents INSTALLATION SAFETY REQUIREMENTS -----------------------------------------

Series 9130 Operations Manual Rev - 19 The Loops Screen also allows you to move back to the default Status Screen by pressing the

Series 9130 Operations Manual Rev - 20 Chapter 2 - CONFIGURATION Menu (Configuration) The Configuration Menu is entered through

Series 9130 Operations Manual Rev - 21  Slave Instrument Setup  Zone Assignments  Furnace Setup  Default Wait Limits  Al

Series 9130 Operations Manual Rev - 22 Slave Communications Status This page is a display of the current process variables of each

Series 9130 Operations Manual Rev - 23 Shutdown The Shutdown selection will display a screen asking whether or not to shutdown the

Series 9130 Operations Manual Rev - 24 Setpoint Change Limit This is a smart time feature that allows Process Loop to use PB only

Series 9130 Operations Manual Rev - 25 Setpoint Lower Limit This is the lower limit of the setpoint. The range is –300 to 9999.

Series 9130 Operations Manual Rev - 26 The Return button will return the user to the menu screen. Load T/C Configuration Configur

Series 9130 Operations Manual Rev - 27 Once a new trench chart file has been created, or one has been opened, trend lines can be a

Series 9130 Operations Manual Rev - 28 Communications Setup Warning: Changes to this screen should not be made without consulting

Series 9130 Operations Manual Rev - 2 Alternate PID Setup ------------------------------------------------------------------------

Series 9130 Operations Manual Rev - 29 Slave 1 Baud This will set the baud rate for Slave 1 communications. The list of options

Series 9130 Operations Manual Rev - 30 Slave Instrument Setup WARNING: This screen should not be changed without consulting SSi at

Series 9130 Operations Manual Rev - 31  9200 LP3  9100 LP2  Eurotherm 2704 lp1  Eurotherm 2704 lp2  Eurotherm 2704 lp3 

Series 9130 Operations Manual Rev - 32 Zone Assignments WARNING: This screen should not be changed without consulting SSi at 800-

Series 9130 Operations Manual Rev - 33 Temp Zone Number This option will allow the user to set the zone number for the assignment

Series 9130 Operations Manual Rev - 34 Cascade Inhibit Note: This field is only applicable if the controller is in Cascade mode.

Series 9130 Operations Manual Rev - 35 Quench Transfer Time Configuration This option will allow the user to set what will trigger

Series 9130 Operations Manual Rev - 36 Input 3 Value Percent Output 1 Value Percent Output 2 Value Percent Output 3 Value Alarm T

Series 9130 Operations Manual Rev - 37 Relay Assignments The 9130 controller has the option of using eight relay outputs, as well

Series 9130 Operations Manual Rev - 38 Analog Input Setup The 9130 controller has three analog inputs. Each of the inputs comes w

Series 9130 Operations Manual Rev - 3 Configure Block Writes ---------------------------------------------------------------------

Series 9130 Operations Manual Rev - 39 This is the open TC value. The options are: up scale, down scale, one trip point, and two

Series 9130 Operations Manual Rev - 40 Analog Output Setup The 9130 controller has the option of two (2) analog outputs. The outp

Series 9130 Operations Manual Rev - 41 Alarm Polarity This option will allow the user to set up the polarity of the alarms, or de

Series 9130 Operations Manual Rev - 42 Security This screen will allow the user to set up the security protocols for the system, a

Series 9130 Operations Manual Rev - 43 Example: If Supervisor is selected, then only a supervisor-level or higher can modifying CO

Series 9130 Operations Manual Rev - 44 The first screen shows that five separate curves can be edited. Selecting one of Curve 1-5

Series 9130 Operations Manual Rev - 45 Integral Preset This is the integral preset value. This field provides an offset for the s

Series 9130 Operations Manual Rev - 46 Zero Calibration To perform a zero calibration, click on the “Zero” option - The circle wil

Series 9130 Operations Manual Rev - 47 the “Value” is showing 1696.4 °F, then the “Offset” would be set to 3.6. If 1700 °F is bei

Series 9130 Operations Manual Rev - 48 Click on the Calibrate button to begin the calibration. A progress bar will be displayed al

Series 9130 Operations Manual Rev - 4 Installation Safety Requirements Safety Symbols Various symbols are used on the instrumen

Series 9130 Operations Manual Rev - 49 Configuration This option will allow the user to set some general configuration settings. T

Series 9130 Operations Manual Rev - 50 Compact Database This menu option will automatically compact the DW9130DB.sdf database.

Series 9130 Operations Manual Rev - 51 Datalogging Setup Note – Contact Super Systems before making any changes on this screen, si

Series 9130 Operations Manual Rev - 52 Alarm Text This menu option will allow the user to configure the text for the three main a

Series 9130 Operations Manual Rev - 53 A/I Module Offset Correction The Analog Input module offset correction menu option gives th

Series 9130 Operations Manual Rev - 54 T/C Correction Curves This menu option will allow the user to set up to three TC correctio

Series 9130 Operations Manual Rev - 55 Data The Process Variable (PV), Setpoint (SP), and Output (Out) can be set up from this sc

Series 9130 Operations Manual Rev - 56 The “Limited Relay” option will allow the user to limit the output value while the controll

Series 9130 Operations Manual Rev - 57 Run Mode This option will determine what keeps the timer running. The options are: Run, De

Series 9130 Operations Manual Rev - 58 The 9220’s Modbus registers can be used as input variables in the equations without restric

Series 9130 Operations Manual Rev - 5 Wiring It is important to connect the controller in accordance with the wiring data given i

Series 9130 Operations Manual Rev - 59 returns the value of the expression in the parenthesis. Note – A pair of parenthesis by th

Series 9130 Operations Manual Rev - 60 Chapter 3 – Configurator 2.0 Menus The following section will detail the menus that are fo

Series 9130 Operations Manual Rev - 61 Manual Event Control The Manual Event Control menu option shows the user all of the events

Series 9130 Operations Manual Rev - 62 Single – This has one relay which works in only one direction to achieve your SP. Direct -

Series 9130 Operations Manual Rev - 63 This is the PID Switch Point field. This is used in conjunction with the PV Switching feat

Series 9130 Operations Manual Rev - 64 Port Setup Port setup is the communications definitions for the controller. Please contact

Series 9130 Operations Manual Rev - 65 [A]CarbPro v3.5 [T]9200 LP3 SSi M4L User 2 [A]CarbPro v3.0 9100 LP2 S

Series 9130 Operations Manual Rev - 66 Furnace Setup The Furnace Setup menu option is an administrative access only option. Do n

Series 9130 Operations Manual Rev - 67 Cascade Inhibit Note: This field is only applicable if the controller is in Cascade mode.

Series 9130 Operations Manual Rev - 68 PV Switch Action This field will select the action for the PV switch. When an instrument i

Series 9130 Operations Manual Rev - 6 Conductive pollution Electrically conductive pollution must be excluded from the cabinet in

Series 9130 Operations Manual Rev - 69 The values in the second (bottom) list box are: Process High Process Low Out of Band In Ban

Series 9130 Operations Manual Rev - 70 Thermocouple Check Source 1 – Source These are the values for the first, second, and thir

Series 9130 Operations Manual Rev - 71 Event 1 PV Switching Select (OFF = PV 1; ON = PV 2) Event 2 Timer Running Event 3 Tim

Series 9130 Operations Manual Rev - 72 Full scale This is the full scale value. Clicking on this value will display an input box

Series 9130 Operations Manual Rev - 73 Use Input Correction Curve This option will allow the user to use a correction curve on the

Series 9130 Operations Manual Rev - 74 Current Selection Provides the option of 4-20 mA or 0-20 mA control. Clicking on this v

Series 9130 Operations Manual Rev - 75 Alarm 1 – Alarm 3 The user can choose either normally open or normally closed. IP Address

Series 9130 Operations Manual Rev - 76 Hold Instrument Number Clicking on this value will display an input box from which the user

Series 9130 Operations Manual Rev - 77 Alternate PID Setup The Alternate PID Setup menu option allows for up to 16 sets of PID val

Series 9130 Operations Manual Rev - 78 SSi Analog Input Setup The SSi Analog Input Setup menu option allows the user an input sele

Series 9130 Operations Manual Rev - 7 Chapter 1 - Overview The 9130 is a single loop recipe programmable instrument with an inte

Series 9130 Operations Manual Rev - 79 Input 3 – terminals 27 and 28 Output 1 – terminals 24 and 25 Output 2 – terminals 25 and 26

Series 9130 Operations Manual Rev - 80 Zero Calibration To perform a zero calibration, click on the “Zero” option - The circle wil

Series 9130 Operations Manual Rev - 81 Cold Junction Calibration Set up the calibrator for the specific thermocouple type of the t

Series 9130 Operations Manual Rev - 82 Step 1. Zero then Span Calibration. The second screen (zero/span calibration), and all of t

Series 9130 Operations Manual Rev - 83 Step 2. Cold Junction Calibration. Set up the calibrator for the specific thermocouple type

Series 9130 Operations Manual Rev - 84 A/I Module Offset Correction This menu option will allow the user to enter offsets for the

Series 9130 Operations Manual Rev - 85 Retrans to Slave 1 – Retrans to Slave 3 This option will determine which control loop to us

Series 9130 Operations Manual Rev - 86 register 1000: (100 * 1) + 900. Instrument 7 would begin at register 1600: (100 * 7) + 900.

Series 9130 Operations Manual Rev - 87 Configure Block Writes This screen will allow the user to configure up to five (5) bl

Series 9130 Operations Manual Rev - 88 abort the calibration process. Each column for the PID settings relates to the button belo

Series 9130 Operations Manual Rev - 8 Approximate Box Dimensions 2.75" x 4" x 4.5" Power Requirements 24VDC, 4 Wat

Series 9130 Operations Manual Rev - 89 Digital IN2 is Timer Reset/Ack This option will determine if the Digital Input 2 reset/ackn

Series 9130 Operations Manual Rev - 90 In a Video Recorder, the slave instrument data slots can be defined as variables D1 through

Series 9130 Operations Manual Rev - 91 The maximum length of a program line is thirty-one (31) characters. The following are the v

Series 9130 Operations Manual Rev - 92 Chapter 4 - SERIES 9130 Opcodes Programmer Description The SERIES 9130 Recipe Programmer

Series 9130 Operations Manual Rev - 93 Deviation and Temperature Band), A. + Dev, T. + Dev (Atmosphere + Deviation and Temperature

Series 9130 Operations Manual Rev - 94 The Delay Time is from 1 – 500 seconds. Temperature Value Column Atmosphere Value Column

Series 9130 Operations Manual Rev - 95 Temperature Value Column Atmosphere Value Column Option Value Column GLZDELAY N/A

Series 9130 Operations Manual Rev - 96 Temperature Value Column Atmosphere Value Column Option Value Column GZ_SOAK N/A

Series 9130 Operations Manual Rev - 97 Temperature Value Column Atmosphere Value Column Option Value Column ID_INQ ID Number

Series 9130 Operations Manual Rev - 98 Temperature Value Column Atmosphere Value Column Option Value Column MEVT_IN_0 Temperat